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Pallet Fit & Trailer Capacity Calculator

Estimate pallet positions for uniform rectangular pallets inside a rectangular trailer. It evaluates both all-lengthwise and all-rotated grids, reports the better orientation, and applies safe stack levels when entered.

Planning instrument
Time
Takes about 1 minute
Privacy
Runs in your browser
Output
Pallet fit
Start with your numbers

Your inputs

Enter the load details

Nothing is saved

Planning result

30 pallets at 1 level

The best simple grid is rotated: 30 pallet positions on the floor.

Estimated pallet capacity30
Floor positions
30
Lengthwise grid
26
Rotated grid
30

What this means

  • Lengthwise: floor(636 ÷ 48) × floor(100 ÷ 40) = 26.
  • Rotated: floor(636 ÷ 40) × floor(100 ÷ 48) = 30.

Assumptions

  • Pallets use a uniform rectangular footprint, may be rotated 90°, and require no aisle or securement gap.
Check before dispatch
  • This compares two regular grids; it is not an irregular bin-packing solve. Verify door clearance, stackability, cargo weight and axle distribution.

Worked example

See the calculation in plain English.

A 636 in × 100 in clear floor with rotatable 48 in × 40 in pallets fits 30 in the better simple grid before any stacking; a lengthwise-only pattern fits 26.

What this tool does not decide

  • Mixed orientation or irregular packing can sometimes beat either simple grid.
  • No aisle, wall clearance, securement gap or axle-weight calculation is included.

Common questions

Use the result without guessing.

How many standard pallets fit in a 53-foot trailer?

A common simple-grid result is 26 for 48 in × 40 in pallets, but actual clear dimensions, loading pattern, overhang and securement can change it.

Does the calculator mix pallet orientations?

No. It transparently compares two regular grids. Mixed-orientation bin packing needs a more detailed floor-plan solve.