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AxleGuard
Demo

Head to head

Measured is honest. Measured is also already loaded.

An onboard scale reads the real quantity rather than a proxy for it, and for some operations it is the instrument the whole day runs on. It cannot weigh a load that does not exist yet.

  • Onboard scales
  • 14 capabilities
  • Public documentation, August 2026

Who it is for

Anyone loading to the limit, every single time.

If the difference between a profitable load and a citation is the last two thousand pounds, a gauge on the vehicle is not a nice extra.

What onboard scales do well

Air-pressure systems read the suspension bags and convert that pressure into a load, which is cheap, robust and works beautifully on air-ride equipment. Some of the analog gauges need no electrical power at all — you look at them. Load-cell systems measure force directly and work where there is no air bag to read, which covers mechanical suspensions and hard vocational service.

Both give a genuine axle reading on the vehicle, in front of the person loading it. In refuse, bulk and aggregate work, where the truck is weighed on every pick-up, that reading is the operational core of the business rather than a compliance accessory.

We do not make hardware and cannot create a measurement ourselves. AxleGuard can now register a physical gateway, require its signed credential, compare samples with a certified scale ticket and ingest the accepted reading. That first row is therefore part, not yes: the measurement still belongs to the instrument maker.

The number a gauge gives you is the right number. It arrives on the wrong side of the moment when fixing it was free.

The moment the cost changes

Before the forklift moves, a badly positioned pallet is a two-minute conversation. After the doors are shut it is a crew, a dock slot and somebody else's delivery window. A scale reading almost always arrives on the wrong side of that line.
The same five numbers a gauge would show, produced from the freight plan before anything is lifted.

The job it was not built for

A reading is a value. A load needs a decision.

Three gaps, none of which is a criticism of an instrument doing exactly what an instrument does.

No verdict attached

A gauge reads 35,140 lb on the drives. Whether that is a problem depends on the axle spacing, on every consecutive group the bridge formula covers, on the tire rating, and on which state the truck is in when it is read.

No instruction

Knowing you are over does not tell the yard what to do about it. The useful output is a move — these pallets, that far, or the tandems back four holes — and it comes from a model of where the freight sits.

No view of the rest of the run

Freight comes off at stop two and the balance shifts. Diesel burns off the steer axle over four hundred miles. A gauge tells you what is true in the yard, not what will be true at four o'clock.

One worked load, item by item

lb
Nose — item 1: 3,150 lbItem 2: 2,980 lbItem 3: 3,400 lbItem 4: 2,760 lbItem 5: 3,050 lbItem 6: 3,320 lbItem 7: 2,900 lbDoors — item 8: 3,180 lb

A worked example. Eight items, 24,740 lb of freight. A gauge reads one number per axle group, honestly and after the fact. The plan that produces the same number knows which of these eight to move, and how far.

A reading has no items in it

The instrument is measuring the sum. The correction lives in the parts, which is why a gauge can tell a yard it is over and cannot tell it what to pick up.

Side by side

Fourteen capabilities, with two plain no and one partial.

Working without power and requiring fitted hardware are the instrument's properties. Reading a commissioned instrument is now an AxleGuard integration, but measuring remains the other column's job.

The whole onboard scales category
AxleGuard compared with onboard scale systems across fourteen capabilities
CapabilityAxleGuardOnboard scales
Axle load measured by hardware on the vehicleAxleGuard ingests a commissioned vendor reading; it does not make the scalepartYes
Reading available with no power on the trailerNopart
Axle weights visible while the freight goes onYesYes
An answer before anything is liftedYesNo
Axle weights solved from planned cargo positionYesNo
Bridge formula on every consecutive axle groupYesn/p
Tire and axle-rating limits layered on statuteYesn/p
Binding rule and jurisdiction named on the verdictYesn/p
Corrective move in slider holes and inchesYesn/p
Verdict recomputed per leg as freight comes offYesNo
Fuel burn changing the verdict mid-tripYespart
Truck-legal route planned for the same loadYesNo
Weight history plotted across the whole runYesn/p
Hardware, fitting and calibration requiredNoYes
supportedpart partly, or with limits not supportedn/p not published by the vendor

Methodology

Drawn from publicly published product and specification material as of August 2026, across the onboard scale category rather than from a single maker. Capability varies a great deal by model and by suspension type, so not published is common and honest here. Specify against the vendor's own material for your exact equipment.

When to pick them instead

Four situations where the scale is the answer.

  • You load to the line on every pick-up. Refuse, bulk, aggregate and vocational work all want a measured number in front of the loader, every time.

  • You need the reading in the cab with no dependency on software, a network or a plan being entered correctly.

  • Your freight has no discrete items to model. A pile of gravel does not have pallet positions, and a scale is the honest answer.

  • You want a physical check that does not care whether anybody kept the equipment record up to date.

If you already have scales, keep them

Nothing here is an argument for taking hardware off a trailer. Plan the load so it comes back legal before anything is lifted, then let the gauge confirm it. Two independent answers on the same axle is a better position than either one alone.

Working together

Plan it, load it, watch the gauge agree.

  1. 01

    Plan the load before the forklift moves

    Five axle numbers from where the freight will sit, the binding rule on each, and the correction in holes and inches if one of them is over.

  2. 02

    Load it, and watch the gauge

    The hardware reads the real thing as the freight goes on. If the plan said 33,900 lb on the drives and the gauge says 34,600 lb, stop and find out why now.

  3. 03

    The disagreement is the valuable part

    A gap between plan and reading usually means the equipment record is wrong — a tare weight, a slider position, an axle spacing. Fix that once and every load after it is better.

  4. 04

    The run uses one signal path

    Derived replay proves the map and event workflow now. After a truck gateway passes certified-reference and repeatability checks, its physical signals can use the same journey view.

Next step

Plan it first, then let your gauge check us.

Bring a load and the axle readings your scales gave you for it. If our plan and your hardware disagree, we would rather find that out on your trailer than tell you we never do.